potato finger chips machine

 frozen chip equipment french fries production plant

 

Brief Introduction of Automatic french fry machine in India

French Fries production line is similar to the potato chips production line in technology.  It needs washing, peeling, cutting, blanching, and frying. The only difference is that the French Fries line also needs the freezing process.

 

Flow chart of Electric chips fries machine

Materials input----peeling----sorting---hoisting & Vibration---Slicing---blanching-----air drying----frying---deoiling----quick freezing----packaging.

Machines used for frozen french fries machine

1)Hoister  2)peeler  3)material sorting conveyor  4)hoister& Vibrator 5)slicer 6)blanching machine 7)air dryer  8)continuous fryer 9) Vibration deoiling machine 10)deoiling conveyor 11) quick freezer 12)Multi-head packaging machine.

 

Technical parameter of machines for French Fries production line

No.	Product name	Model	Power(kw)	Size(mm)	Note
1	hoister	TSJ-2500*800	0.37	2500*900*1300
2	peeler	QPJ-2500*840	2.2	2500*840*1300	Peeling efficiency:85%
3	Sorting conveyor	SSJ-2500×600	0.37	2500×600×1000
4	Hoister+vibrator	TSJ-800	0.37	3000×800×1350
5	slicer	QTJ-800	0.75	820*510*870	Thickness: 2-20mm
6	Blanching machine	PTJ-5000*800	0.75	5000*1400*1350
7	Air dryer	LSJ-4000*800	0.75	4000*1200*1800
8	Continuous fryer	BYL-5500*800	160	5500×2000×2000	Frying time:1.5-4 minutes
9	Vibration deoiling machine	LYJ-3000*1200	0.75	3000*1400*1200
10	Deoiling conveyor	SSJ-2500*800	0.37	2500×900×1000
11	Quick freezer	YSLD1000A	150	18200*1800*2550
12	Packaging machine	Bzj-720	10	1780*1350*1700

 

 

 

Detailed introduction of Electric heating french fries making machine

 

1.Hoister

Mesh belt uses304 SUS food grade stainless steel.

Supporting frame is 304 SUS 50*50mm square tubes.

2mm of thickness stainless steel.

Motor is frequency conversion speed adjustment.

Automatically lift the potatoes. Labor-saving and durable is use.

 

2.Peeler

1)use SUS 304 food grade stainless steel.

2)Rollers are made from wearable, anti-acid corrosion and anti-alkali corrosion materials. Durable in use.

3)Rollers are designed in swinging shape, no dead angle in removing the peels.

4)The machine adopts high precision one-time laser symmetrical cutting, ensuring the symmetrical structure of machine body. Easy and convenient in maintenance with long lifespan.

5)Spiral push rod design. Automatic discharging and adjustable discharging time.

6)Top part has water spraying device. Pipeline is stainless steel. Thickness is 2mm stainless steel plate.

 

3.Sorting conveyor

1)This conveyor is used to sort out and conveyor the inappropriate potatoes. There are materials recycling port on the two sides of the conveyors. The bottom part of the recycling port has conveying structure.

2)Food grade PVC mesh belt. Durable in use and no damage to the potatoes. Mesh belt speed frequency is adjustable.

3)Supporting frame is 40*40mm square tubes. Side plate thickness is 2mm stainless steel 304.

 

4.Materials hoister+Vibrator

1)Mesh belt uses304 SUS food grade stainless steel.

2)Supporting frame is 304 SUS 50*50mm square tubes.

3)2mm of thickness stainless steel.

4)Motor is frequency conversion speed adjustment.

5)Discharging part has water washing port.

 

5.Potato slicer

1)sizes of the potato chips: 2MM,6MM,8MM,10MM,12MM,15MM.

2). Adopt SUS 304 food grade material.

3). Reasonable machine structure. Input port is specially designed to avoid being cut.

4). Easy to operate, convenient in cleaning, labor-saving and saving cost.

 

6.Blanching machine

This machine is suitable for the washing of the seafood, fruits, vegetables, mushrooms and roots of the vegetables.

Inner body is 3mm stainless steel 304 plate. No leakage of water. Exterior body is 2mm stainless steel 304 plate.

Under the strike of the high pressure water bubbles, materials are tumbled in the water, which can effectively separate the mud, sand, debris and other materials. It has the features of great cleaning capacity,high washing efficiency,no damage to the materials, stable operation and saving water resources. At the end section of the air bubble cleaning, bringing materials to the next section through conveyor. In the conveying process, materials are sprayed and cleaned once time by high pressure water pump.

Pipelines are aligned horizontally. Water discharging ports are set at one side of the machine.

7.Air drying machine

Cooling the material by air. There are two sections of the mesh belt. Materials are got tumbled from first section to the second section, ensuring two parts of the materials can be dried.

Mesh belt is stainless steel spiral belt. Operation speed is manual controlled.

Centrifugal fan is 0.37kw. Side plate thickness is 2.5mm 304 stainless steel plate.

Stainless steel plate is installed under the mesh belt to ensure the floor is clean.

 

8.Frying machine for fries suppliers

The body of the fryer uses SS 304 material. Side plate uses 4mm stainless steel plate. Bottom part uses 5mm stainless steel plate.

Materials can fried are potato chips, French fries and snacks.

Discharging oil cover and mesh frame can be lifted separately, which is easier to be cleaned.

There are 4 pieces of temperature control point, which control the temperature of each section. Stainless steel electric heating pipes.

Precision temperature control system ensures the frying medium temperature is between ±2℃.

 

9. Vibration deoiler machine

1)Mesh belt control is frequency conversion speed control. Oil is removed from air drying. Side plate thickness is 2.5mm stainless steel material.

2)Bottom part of the conveyor has the oil receiving box to keep the floor clean.

3)High efficiency low noise axial flow fans are added to get rid of oil fast.

 

10. Deoiling conveyor

1)Mesh belt control is frequency conversion speed control. Oil is removed from air drying. Side plate thickness is 2.5mm stainless steel material.

2)Bottom part of the conveyor has the oil receiving box to keep the floor clean.

3)High efficiency low noise axial flow fans are added to get rid of oil fast.

11. Quick Freezer for Automatic line for french fries

Our single body quick freezer is composed of inlet, insulation body, outlet, transmission system, air circulation system, evaporator, cooling source system and electric control system. We can customize for clients the capacity.

 

 

12. China packaging machine for potato chips

Generally, we use multihead packaging machine to pack the quick frozen French fries.  It includes 5 pieces in total: 1) main machine 2)10 heads scales 3)z type conveyor 4)platform 5) finished product conveyor.

 

 

 

Our company

Established in 2015, Shandong Bayi Food Industry Equipment Co.,Ltd. is located in Zhucheng, Weifang city with convenient transportation. The factory covers about 50,000 m2 with working more than 70 working staff. We have our own research and development center. Main products of Bayi are Vacuum fryer, potato chips production line, potato sticks process line, banana chips plant and other auxiliary equipment such as potato peeler, potato slicer, fruit drying oven, fruit and vegetable washing line and pasteurization line.

Crispy Vacuum Fried Banana fryer

 Vacuum frying of breaded shrimps fryer vacuum fried shrimp fryer

 

 

1.Brief Introduction of Cashew  Vacuum fryer

It is used for frying food or moisture adjustment by regulation of oil temperature.

Using oil by vacuum fryer for drying is the most common used drying method in modern industry.

Compared with other drying methods, vacuum frying makes it easier to maintain natural colors and flavors of the finished product in the shortest time.

 

Model	Bayi-50
Dimension	Outside: 2600*3200*3200 mm; Inside: 800 mm
Weight	2000 kg
Material	Vacuum kettle, tank inside and cage: food grade 304 stainless steel; tank outside: insulation layer, stainless steel plate
Power	15.5 kw
Steam Pressure	0.3 mpa
Vacuum Degree	-0.095 mpa~-0.098 mpa (idling)
Working Temperature	70~120℃ (adjustable)
Control System	Microcomputer automatic control (manual/auto)
De-oil Speed and Form	0~300 r/min (adjustable), Inside-collocate de-oil
Output	7 kg/h (e . g . potatoes, thickness: 4 mm, working temperature≤100℃) 20 kg/h (e . g . potatoes, thickness: 1.8 mm, working temperature≤120℃)

 

2.The advantages of using vacuum fryer

1) Natural colors: easier to maintain natural color of food.

2) Lower temperature: oil temperature is easier to adjust because of the decrease of the boiling point.

3) Texture of food: Bring a crispy taste because of the rapid evaporation of water.

4) Nutrition: Retain high nutrient levels in low temperature and short time.

5) Quality: No matter how much sugar or starch of the ingredients have(potatoes etc.). They can be dried very well without scorching it.

6) Efficiency: lower cost compared to freeze drying.

7) Wide application: It can be widely used with different kinds of crops, so new product development would be more easier and faster.

8) Safety: There are no bacteria in dried food so it can be transported in room temperature.

 

 

 

3.Materials can be dealt by vacuum fryer:

1) Fruits: peaches, apples, bananas, kiwi, pineapple, jujube, strawberry, jackfruit and other.

2) Vegetables: Radish, okra, carrots,  sweet potatoes, pumpkin, garlic, onions, mushrooms,  okra, green beans, broad beans, peas, yam chips, taro, ginger

3) Seafood: oyster

4) Nuts: Cashew n

4. Sample Photos:

5. Company Information 

Company Information of Shandong Bayi Food Industry Equipment Co.,Ltd. Established in 2015, Shandong Bayi Food Industry Equipment Co.,Ltd. is located in Zhucheng, Weifang city with convenient transportation.  The factory covers about 50,000 m2 with working more than 70 working staff. We have our own research and development center. Main products of Bayi are Vacuum fryer, potato chips production line, potato sticks process line, banana chips plant and other auxiliary equipment such as potato peeler, potato slicer, fruit drying oven, fruit and vegetable washing line and pasteurization line.

6.Packing and delivery

Plastic film and non-fumigation wooden case

7.Customer visit

Our customer from all over the world.

8.Certificate

9.After sales service:

We provide high quality service:

a)  Consultation before, during, and after sales;

b)  Project planning and design;

c)  Debugging until everything is functional;

d)  Shipping management from factory to the destination;

e)  Installing, maintenance and operation training;

f)  New production techniques and formulas;

g) 1 year complete warranty and life-time maintenance service.

10. Contact for more information about banana chips vacuum frying machine