apple chips frying equipment

 mango chips crispy vacuum fryer 

Brief introduction of mango chips making machine

 Using this technology can produce a series of products, for example, The Natural Fruit & Vegetable Crispy Chip, convenient cooked food, meat, marine products, cake, nuts, and medicinal herbs. Therefore this technology is named “a frying technology revolution”.

Bayi customized Fully Automatic Vacuum Frying Machine is a kind of equipment for deep-fat frying designed to fry under reduced pressure and in a closed system that lowers the boiling point of both oil and water in food. Due to the application of pressure below atmospheric (vacuum) pressure, water in the food material rapidly vaporizes at an increased rate when the food products is immersed in hot oil. Also, under vacuum, the food material expands and allows further removal of trapped moisture.

 Features of  mango chips  vacuum fryer

Maintaining the original color, flavor and nutrition of fruits & vegetables.

Crispness, no grease, is the favorite food of the young and old.

High fiber, multifold vitamins.

Having a good structure for quick rehydration.

Free preservatives, artificial color and flavour.

Convenient food, long shelf life (twelve months).

Raw materials can be dealt by vegetable and fruit mango chips making  Machine

 Most of fruit and vegetables which are very easy to be obtained and have attractive color, special flavor, more nutrition and low cost are much preferred to produce the crisp chips. Especially raw materials which can’t be processed by traditional frying method, as pineapple, strawberry, cucumber etc.

 

Raw materials used in common for vacuum fried healthy snacks fryer are as followed:

Fruits: Jackfruit, Apple, Pear, Persimmon, Banana, Pineapple, Peach, Mango, Strawberry, Chinese gooseberry, Carambola (star fruit), Muskmelon etc.

Vegetables: Onion, Carrot, Sweet potato, Potato, Pumpkin, Okra, Balsam pear, Taro, Lotus root, Kidney bean, Mushroom, Cucumber, etc.

Nuts: Peanut, Almond, Pea, Walnut, cashew nut etc.

Aquatic products: Fish, Shrimp, Shellfish, etc.

Others: Bean Product, meat, Chinese herbal medicine, etc.

 

 

 

Additional materials:

Frying oil, Palm oil, Refined vegetable oil.

Assistant:   Sugar, Maltose, Salt, Natural flavoring, etc

Operation instruction of the Bayi customized low temperature vacuum fryer

Thermal oil, boiler or electric heat Use to heater cooking oil . There Temperature is automatic controller for different products . We set up before .

Raw material feed into baskets

Fully automatic Pneumatic door opening and then baskets are fed in the chamber of the vacuum cooking chamber.

That time baskets lift into above heater cooking oil ( no contact in cooking oil ) . When vacuum about 720 – 760 mmHg and Temperature enough are baskets to dip in hot cooking oil .

Baskets will lift above heater cooking oil When setting timer is enough .The vacuum will disappear when the door opens again.

Oil in the raw materials will be get out by centrifugal force.

 

Technical parameter of Kiwi Chips Vacuum Frying Machine

 

Model	BYZK-500	BYZK-800	BYZK-1200
Size(mm)	5600x2200x3600mm	5600x2200x3600mm	6200x2500x3600mm
Basket size(mm)	Φ500x400mm	Φ800x400mm	Φ1200x400mm
Basket volume	80L	200L	400L
Basket number(pcs)	1	1	1
Heating method	steam/thermal oil/electricity	steam/thermal oil/electricity	steam/thermal oil/electricity
Machine power(kw)	20/20/60KW	24/24/100KW	33/33/160KW
Vacuum degree	-0.095~-0.100	-0.095~-0.100	-0.095~-0.100
Frying time	50~120min	50~120min	50~120min
Frying temperature	80~110℃	80~110℃	80~110℃
Oil volume	350KG	500KG	900KG
Input capacity/batch	50KG	100KG	150KG

 

Complete process line of china vacuum frying machine

 

The project case of vacuum fried vegetable chips fryer

Company Information of Shandong Bayi Food Industry Equipment Co., Ltd.

Established in 2015, Shandong Bayi Food Industry Equipment Co.,Ltd. is located in Zhucheng, Weifang city with convenient transportation.  The factory covers about 50,000 m2 with more than 70 working staff. We have our own research and development center. Main products of Bayi are Vacuum fryer, potato chips production line, French Fries process line, banana chips plant and other auxiliary equipment such as potato peeler, potato slicer, fruit drying oven, fruit and vegetable washing line and pasteurization line.

Certificate

 

 

 

After-sales service:

We provide high-quality service:

a)  Consultation before, during, and after sales;

b)  Project planning and design;

c)  Debugging until everything is functional;

d)  Shipping management from factory to the destination;

e)  Installing, maintenance and operation training;

f)  New production techniques and formulas;

g) 1 year complete warranty and life-time maintenance service.

Contact for more information about fruit and vegetable vacuum fryer

carrot vacuum frying machine

 fruit and vegetable chips vacuum frying machine

In low temerpature condition,water among cell of fruit evaporate and expand rapidly, and the space between cells become bigger and has a expansion effect. Final fried food tastes good and has a good hydration effec This machine is combined machine for heating, frying, stock oil, deoil, dewater and all the process finished in vacuum condition.

 

1>The machine works in low temperature condition(80,120 degree) ,it can  efficently avoid  damages food's nutrition caused by high temperature. 

2> In the low temperature condition, it will stop the edible oil to go bad, and no need to add antioxidant. Generally speaking, the oil content of genereal fried food is 40%-50%, but for our machines, the oil content of the final product is 10-20%.it can save the oil make the final product to be crispy but not greasy.  

3>  Keep fresh color. In vacuum condition the oil temperature is decreased greatly and oxygen in the oil is also decreased much. It can make the food keep its color especially for Kiwifruit.

 

 

 

 

2.Main adaptation range:
1. Fruit: apple, banana, kiwi, pineapple, persimmon, strawberry, grape, peach, pear, etc;
2. Vegetable: tomato, sweet potato, potato, green bean, garlic, carrot, green pepper, pumpkin, onion, etc;
3. Nuts: jujube, peanut, etc;
4. Aquatic product and meat.

 

 

3.Main Features:
1. This machine has the function of heating, frying, storing the oil, dehydration, oil filter and other equipment. These machines can continuous finish the work under the vacuum condition, which make the products contain little oil. The products can be reduced or even avoid the damage because of oxidation under the relative lacking oxygen.
2. This machine can automatic control the temperature and pressure, which can be ensured the quality and safety.
3. Deoilling by frequency control, suitable for all the product of low oil rate and high oil rate.
4. Water-oil separation system can separate from the evaporated water and oil, which reduces the water pollution to improve the water utilization rate and reduce the loss of oil.
5. Oil filter system: the equipment of the up and down oil tank , double room heating machine, single controlling heating and circular oil filter make the oil fat keep clean and also reduce the loss of oil.

 

4.Technical parameter of vacuum frying machine

Model	Bayi-50
Dimension	Outside: 2600*3200*3200 mm; Inside: 800 mm
Weight	2000 kg
Material	Vacuum kettle, tank inside and cage: food grade 304 stainless steel; tank outside: insulation layer, stainless steel plate
Power	15.5 kw
Steam Pressure	0.3 mpa
Vacuum Degree	-0.095 mpa~-0.098 mpa (idling)
Working Temperature	70~120℃ (adjustable)
Control System	Microcomputer automatic control (manual/auto)
De-oil Speed and Form	0~300 r/min (adjustable), Inside-collocate de-oil
Output	7 kg/h (e . g . potatoes, thickness: 4 mm, working temperature≤100℃) 20 kg/h (e . g . potatoes, thickness: 1.8 mm, working temperature≤120℃)

 

 

5.Company Information of Shandong Bayi Food Industry Equipment Co.,Ltd.

Established in 2015, Shandong Bayi Food Industry Equipment Co.,Ltd. is located in Zhucheng, Weifang city with convenient transportation.  The factory covers about 50,000 m2 with working more than 70 working staff. We have our own research and development center. Main products of Bayi are Vacuum fryer, potato chips production line, potato sticks process line, banana chips plant and other auxiliary equipment such as potato peeler, potato slicer, fruit drying oven, fruit and vegetable washing line and pasteurization line.

 

6.Customer visit 

 

 

 

8.Certificate

 

 

 

 

9.After sales service:

We provide high quality service:

a)  Consultation before, during, and after sales;

b)  Project planning and design;

c)  Debugging until everything is functional;

d)  Shipping management from factory to the destination;

e)  Installing, maintenance and operation training;

f)  New production techniques and formulas;

g) 1 year complete warranty and life-time maintenance service.

 

 10.Contact 

If you have any questions, pleas feel free contact us.