2020年10月26日星期一

carrot vacuum frying machine

 fruit and vegetable chips vacuum frying machine

fruit and vegetable chips vacuum frying machine

In low temerpature condition,water among cell of fruit evaporate and expand rapidly, and the space between cells become bigger and has a expansion effect. Final fried food tastes good and has a good hydration effec This machine is combined machine for heating, frying, stock oil, deoil, dewater and all the process finished in vacuum condition.

 

1>The machine works in low temperature condition(80,120 degree) ,it can  efficently avoid  damages food's nutrition caused by high temperature. 

2> In the low temperature condition, it will stop the edible oil to go bad, and no need to add antioxidant. Generally speaking, the oil content of genereal fried food is 40%-50%, but for our machines, the oil content of the final product is 10-20%.it can save the oil make the final product to be crispy but not greasy.  

3>  Keep fresh color. In vacuum condition the oil temperature is decreased greatly and oxygen in the oil is also decreased much. It can make the food keep its color especially for Kiwifruit.

 
 
 fruit and vegetable chips vacuum frying machinefruit and vegetable chips vacuum frying machine
 
2.Main adaptation range:
1. Fruit: apple, banana, kiwi, pineapple, persimmon, strawberry, grape, peach, pear, etc;
2. Vegetable: tomato, sweet potato, potato, green bean, garlic, carrot, green pepper, pumpkin, onion, etc;
3. Nuts: jujube, peanut, etc;
4. Aquatic product and meat.
 
fruit and vegetable chips vacuum frying machinefruit and vegetable chips vacuum frying machine
 
3.Main Features:
1. This machine has the function of heating, frying, storing the oil, dehydration, oil filter and other equipment. These machines can continuous finish the work under the vacuum condition, which make the products contain little oil. The products can be reduced or even avoid the damage because of oxidation under the relative lacking oxygen.
2. This machine can automatic control the temperature and pressure, which can be ensured the quality and safety.
3. Deoilling by frequency control, suitable for all the product of low oil rate and high oil rate.
4. Water-oil separation system can separate from the evaporated water and oil, which reduces the water pollution to improve the water utilization rate and reduce the loss of oil.
5. Oil filter system: the equipment of the up and down oil tank , double room heating machine, single controlling heating and circular oil filter make the oil fat keep clean and also reduce the loss of oil.
fruit and vegetable chips vacuum frying machinefruit and vegetable chips vacuum frying machinefruit and vegetable chips vacuum frying machinefruit and vegetable chips vacuum frying machine
 

4.Technical parameter of vacuum frying machine

Model 

Bayi-50

Dimension

Outside: 2600*3200*3200 mm; Inside: 800 mm

Weight

2000 kg

Material

Vacuum kettle, tank inside and cage: food grade 304 stainless steel; tank outside: insulation layer, stainless steel plate

Power

15.5 kw

Steam Pressure

0.3 mpa

Vacuum Degree

-0.095 mpa~-0.098 mpa (idling)

Working Temperature

70~120℃ (adjustable)

Control System

Microcomputer automatic control (manual/auto)

De-oil Speed and Form

0~300 r/min (adjustable), Inside-collocate de-oil

Output

7 kg/h (e . g . potatoes, thickness: 4 mm, working temperature≤100)

20 kg/h (e . g . potatoes, thickness: 1.8 mm, working temperature≤120)

 

 

5.Company Information of Shandong Bayi Food Industry Equipment Co.,Ltd.

Established in 2015, Shandong Bayi Food Industry Equipment Co.,Ltd. is located in Zhucheng, Weifang city with convenient transportation.  The factory covers about 50,000 m2 with working more than 70 working staff. We have our own research and development center. Main products of Bayi are Vacuum fryer, potato chips production line, potato sticks process line, banana chips plant and other auxiliary equipment such as potato peeler, potato slicer, fruit drying oven, fruit and vegetable washing line and pasteurization line.

fruit and vegetable chips vacuum frying machine

 

6.Customer visit 

 

 

 

8.Certificate

 

 

 

 

9.After sales service:

We provide high quality service:

a)  Consultation before, during, and after sales;

b)  Project planning and design;

c)  Debugging until everything is functional;

d)  Shipping management from factory to the destination;

e)  Installing, maintenance and operation training;

f)  New production techniques and formulas;

g) 1 year complete warranty and life-time maintenance service.

 

 10.Contact 
If you have any questions, pleas feel free contact us.
 
fruit and vegetable chips vacuum frying machine
 

potato finger chips machine

 frozen chip equipment french fries production plant

 

Brief Introduction of Automatic french fry machine in India

French Fries production line is similar to the potato chips production line in technology.  It needs washing, peeling, cutting, blanching, and frying. The only difference is that the French Fries line also needs the freezing process.

 frozen chip equipment french fries production plant

Flow chart of Electric chips fries machine

Materials input----peeling----sorting---hoisting & Vibration---Slicing---blanching-----air drying----frying---deoiling----quick freezing----packaging.

Machines used for frozen french fries machine

1)Hoister  2)peeler  3)material sorting conveyor  4)hoister& Vibrator 5)slicer 6)blanching machine 7)air dryer  8)continuous fryer 9) Vibration deoiling machine 10)deoiling conveyor 11) quick freezer 12)Multi-head packaging machine.

 frozen chip equipment french fries production plant

Technical parameter of machines for French Fries production line

No.

Product name

Model

Power(kw)

Size(mm)

Note

1

hoister

TSJ-2500*800

 0.37

2500*900*1300

 

2

peeler

QPJ-2500*840

 2.2

2500*840*1300

Peeling efficiency:85%

3

Sorting conveyor

SSJ-2500×600

0.37

2500×600×1000

 

4

Hoister+vibrator

TSJ-800

0.37

3000×800×1350

 

5

slicer

QTJ-800

0.75

820*510*870

Thickness: 2-20mm

6

Blanching machine

PTJ-5000*800

0.75

5000*1400*1350

 

7

Air dryer

LSJ-4000*800

0.75

4000*1200*1800

 

8

Continuous fryer

BYL-5500*800

160

5500×2000×2000

Frying time:1.5-4 minutes

9

Vibration deoiling machine

LYJ-3000*1200

0.75

3000*1400*1200

 

10

Deoiling conveyor

SSJ-2500*800

0.37

2500×900×1000

 

11

Quick freezer

YSLD1000A

150

18200*1800*2550

 

12

Packaging machine

Bzj-720

10

1780*1350*1700

 

 

 

 

Detailed introduction of Electric heating french fries making machine

 

1.Hoister

Mesh belt uses304 SUS food grade stainless steel.

Supporting frame is 304 SUS 50*50mm square tubes.

2mm of thickness stainless steel.

Motor is frequency conversion speed adjustment.

Automatically lift the potatoes. Labor-saving and durable is use.

 

2.Peeler

1)use SUS 304 food grade stainless steel.

2)Rollers are made from wearable, anti-acid corrosion and anti-alkali corrosion materials. Durable in use.

3)Rollers are designed in swinging shape, no dead angle in removing the peels.

4)The machine adopts high precision one-time laser symmetrical cutting, ensuring the symmetrical structure of machine body. Easy and convenient in maintenance with long lifespan.

5)Spiral push rod design. Automatic discharging and adjustable discharging time.

6)Top part has water spraying device. Pipeline is stainless steel. Thickness is 2mm stainless steel plate.

 

3.Sorting conveyor

1)This conveyor is used to sort out and conveyor the inappropriate potatoes. There are materials recycling port on the two sides of the conveyors. The bottom part of the recycling port has conveying structure.

2)Food grade PVC mesh belt. Durable in use and no damage to the potatoes. Mesh belt speed frequency is adjustable.

3)Supporting frame is 40*40mm square tubes. Side plate thickness is 2mm stainless steel 304.

 

4.Materials hoister+Vibrator

1)Mesh belt uses304 SUS food grade stainless steel.

2)Supporting frame is 304 SUS 50*50mm square tubes.

3)2mm of thickness stainless steel.

4)Motor is frequency conversion speed adjustment.

5)Discharging part has water washing port.

 

5.Potato slicer

1)sizes of the potato chips: 2MM,6MM,8MM,10MM,12MM,15MM.

2). Adopt SUS 304 food grade material.

3). Reasonable machine structure. Input port is specially designed to avoid being cut.

4). Easy to operate, convenient in cleaning, labor-saving and saving cost.

 

6.Blanching machine

This machine is suitable for the washing of the seafood, fruits, vegetables, mushrooms and roots of the vegetables.

Inner body is 3mm stainless steel 304 plate. No leakage of water. Exterior body is 2mm stainless steel 304 plate.

Under the strike of the high pressure water bubbles, materials are tumbled in the water, which can effectively separate the mud, sand, debris and other materials. It has the features of great cleaning capacity,high washing efficiency,no damage to the materials, stable operation and saving water resources. At the end section of the air bubble cleaning, bringing materials to the next section through conveyor. In the conveying process, materials are sprayed and cleaned once time by high pressure water pump.

Pipelines are aligned horizontally. Water discharging ports are set at one side of the machine.

7.Air drying machine

Cooling the material by air. There are two sections of the mesh belt. Materials are got tumbled from first section to the second section, ensuring two parts of the materials can be dried.

Mesh belt is stainless steel spiral belt. Operation speed is manual controlled.

Centrifugal fan is 0.37kw. Side plate thickness is 2.5mm 304 stainless steel plate.

Stainless steel plate is installed under the mesh belt to ensure the floor is clean.

 

8.Frying machine for fries suppliers

The body of the fryer uses SS 304 material. Side plate uses 4mm stainless steel plate. Bottom part uses 5mm stainless steel plate.

Materials can fried are potato chips, French fries and snacks.

Discharging oil cover and mesh frame can be lifted separately, which is easier to be cleaned.

There are 4 pieces of temperature control point, which control the temperature of each section. Stainless steel electric heating pipes.

Precision temperature control system ensures the frying medium temperature is between ±2℃.

 

9. Vibration deoiler machine

1)Mesh belt control is frequency conversion speed control. Oil is removed from air drying. Side plate thickness is 2.5mm stainless steel material.

2)Bottom part of the conveyor has the oil receiving box to keep the floor clean.

3)High efficiency low noise axial flow fans are added to get rid of oil fast.

 

10. Deoiling conveyor

1)Mesh belt control is frequency conversion speed control. Oil is removed from air drying. Side plate thickness is 2.5mm stainless steel material.

2)Bottom part of the conveyor has the oil receiving box to keep the floor clean.

3)High efficiency low noise axial flow fans are added to get rid of oil fast.

11. Quick Freezer for Automatic line for french fries

Our single body quick freezer is composed of inlet, insulation body, outlet, transmission system, air circulation system, evaporator, cooling source system and electric control system. We can customize for clients the capacity.

 

 

12. China packaging machine for potato chips

Generally, we use multihead packaging machine to pack the quick frozen French fries.  It includes 5 pieces in total: 1) main machine 2)10 heads scales 3)z type conveyor 4)platform 5) finished product conveyor.

 

 

 

Our company

Established in 2015, Shandong Bayi Food Industry Equipment Co.,Ltd. is located in Zhucheng, Weifang city with convenient transportation. The factory covers about 50,000 m2 with working more than 70 working staff. We have our own research and development center. Main products of Bayi are Vacuum fryer, potato chips production line, potato sticks process line, banana chips plant and other auxiliary equipment such as potato peeler, potato slicer, fruit drying oven, fruit and vegetable washing line and pasteurization line.

frozen chip equipment french fries production plant