2020年2月28日星期五
2020年2月27日星期四
2020年2月26日星期三
Mesin Keripik Buah
Description of vacuum frying machine
Under vacuum condition, the vacuum frying machine will use the heat-conducting medium and lower the temperature to finish the dehydration of raw material (all kinds of fruits, vegetables, nuts, beans, meats, small seafood and so on).
It is made from food grade 304 stainless steel and is deep-frying apparatus used to lessen the harmful results of frying in fat. The technology removes moisture and air from the frying chamber, creating a near vacuum. Several studies suggest that the presence of the carcinogen acrylamide — a chemical compound found in certain foods — is reduced by the vacuum frying method.
Generally, atmospheric deep-frying methods apparently do not reduce the presence of this compound. In addition, the vacuum frying machine can lengthen the usage time of oil, which helps to lower the production cost.
Main Features
1) Prevent the loss of nutrient, keep effectively the natural color and flavor and reduce the processing cost than regular frying method.
2) Adopt advanced world famous brand components in electric parts and operation parts.
3) The oil content rate of the food is below 15%.
4) Reserve and condense well, food is crispy and delicious.
5) The whole system is controlled by microcomputer. Safe, reliable and easy to operate.
Chips de frutas vácuo fritadeira fritadeira Melhor sabor
Method for producing primary-color low-fat crisp mushroom chips
The invention relates to a method for producing primary-color low-fat crisp mushroom chips, which belongs to the technical field of fruit and vegetable food processing. The method for producing the crisp mushroom chips comprises the following main steps of: carrying out conventional selection, root removal, slicing, washing, color protection and blanching treatment in filling liquid on a mushroom raw material; then carrying out vacuum frying dehydration and vacuum centrifugal deoiling; and finally carrying out non-fried dehydration, flavoring and packaging. In the invention, a combined treatment method for sequentially carrying out filling liquid blanching treatment, vacuum frying dehydration and non-fried dehydration is adopted. The produced crisp mushroom chips have attractive appearance and crisp taste with the maintained color, aroma and taste of mushrooms, and the oil content of a final product is below 10 percent; and compared with the traditional vacuum frying method, the invention reduces the production cost by more than a quarter and improves the production efficiency by more than 1.5 times.
jual mesin vacuum frying second
A vacuum fryer allows frying of different raw materials such as root crops, marine products, and vegetables and fruits.
mesin vacuum frying maksindo
VF veggies chips are made from well-chosen superior IQF or fresh vegetable, using vacuum frying technology, the IQF vegetable turned into natural delicious chips after the oil bath. This kind of chips is very light, moisture less than 5%, taste crispy, except oil and sugar, without any other additives,much more healthier, natural and safe.
beli mesin vacuum frying
Introduction
Fried products are appreciated by all age groups and play an important role in consumer’s diet because of their unique flavor and texture. However, it is difficult to combine fried foods with the contemporary consumer trends toward healthier and low-fat products. There is an increased demand for healthy snack products with good taste, texture, and appearance . This demand offers the opportunity to design novel fried products that have higher health properties such as fruit-based products. Increasing fruit consumption is promoted in all parts of the world to increase public health. Fruit implicitly has a strong health awareness based on the content of (micro) nutrients, fibers, and numerous bioactive phytochemicals.
Vacuum frying is a frying process below atmospheric pressure (~ 100 kPa). At reduced pressure, the boiling point of oil and water is lower compared to atmospheric pressure. Due to a lower frying temperature, vacuum frying better preserves the nutritional value, aroma, and color of the fried product compared to atmospheric frying .
Some anecdotic findings from existing studies highlighted several advantages vacuum frying might have over atmospheric frying:
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Oil uptake in vacuum-fried apple chips is lower compared frying at atmospheric pressure ;
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Color of vacuum-fried mango was lighter compared to atmospheric frying ;
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Carotenoid retention was higher in vacuum-fried mango compared to atmospheric frying ;
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Vacuum-fried mango was more uniform and crispier compared to soggy, burnt, and oily for atmospheric fried mango .
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The multiple factors influencing the quality attributes of vacuum-fried fruit can be distinguished in vacuum-frying equipment (type and specifications), properties of the raw fruit (fruit matrix), pre- and post-treatments, and processing conditions. Time, temperature, and vacuum pressure influenced color, texture, nutrients, and oil content of fried fruits.
Another relevant aspect is the fruit matrix such as the fruit type and ripening stage that are affecting the vacuum-fried product quality attributes. Pre-treatments such as blanching, drying, freezing, antioxidant, and coating applications have been used to preserve color, improve texture, and reduce oil absorption. The use of post-frying steps such as centrifugation has a major effect on the oil content of fried product.
Some recent papers dealt with different aspects of vacuum-frying technology. The strategies to reduce oil absorption of vacuum-fried products have been studied intensively by Moreira, including optimizing temperature, pressure, pre-treatment, pressurization speed, and de-oiling time. The recent review by Diamante et al. discussed the product and process optimization, oil uptake, oil quality, as well as packaging and storage of vacuum-fried fruits without mentioning matrix factors. Dueik and Bouchon and Ayustaningwarno and Ananingsih compared the quality changes comparing atmospheric and vacuum frying as well as the oil quality and packaging of fried products. Dueik and Bouchon put emphasis on the microstructure, methods to reduce oil uptake, oil quality, bioactive compound degradation, and toxic compound generation. Andres-Bello et al. reviewed the vacuum-frying processing for producing high-quality fried products, focusing on equipment types, pre-treatments, and vacuum-frying conditions.
Based on this existing background information, this review will consider the effects of vacuum frying on changes in quality attributes of tropical fruits with a focus on the role of the fruit matrix, since this is a very relevant but underexposed factor.
mesin vacuum frying menggoreng
Effect of Vacuum Frying on Quality Attributes of Fruits
Vacuum frying of fruits enables frying at lower temperatures compared to atmospheric frying, thereby improving quality attributes of the fried product, such as oil content, texture, retention of nutrients, and color. Producing high-quality vacuum-fried fruit is a challenge, especially because of the high initial water content of fruits that requires long frying times. Factors influencing vacuum-fried fruit quality attributes are the type of equipment, pre-treatments, processing conditions, fruit type, and fruit matrix. Pre-treatments such as hot air, osmotic drying, blanching, freezing, impregnation, anti-browning agents, and hydrocolloid application strongly influence the final quality attributes of the products. The vacuum-frying processing parameters, namely frying time, temperature, and vacuum pressure, have to be adjusted to the fruit characteristics. Tropical fruits have different matrix properties, including physical and chemical, which changed during ripening and influenced vacuum-fried tropical fruit quality.
This paper reviews the state of the art of vacuum frying of fruit with a specific focus on the effect of fruit type and matrix on the quality attributes of the fried product.
jual mesin vacuum frying malang
·VACUUM FRIED BEETROOT CHIPS are prepared using freshly harvested Beetroot by subjecting them to frying at less than 80 Degree Celsius under vacuum.
·This helps to retain the color, aroma, flavor, taste and nutrition in the Beetroot slices.
·The oil is removed using the centrifugation process resulting in a product with very low oil concentration.
·Vacuum frying is not only retains the nutrients in Beetroot but provides a healthier and tastier snack option.
·Beetroot are low in calories and a rich source of Nutrients ,dietary fiber, folate and Vitamin C
jurnal mesin vacuum frying
Vacuum Frying Machine exported and supplied by Shandong Bayi is much in demand due to the rise in health consciousness as it reduces oil uptake and improves the quality parameters. Vacuum Frying can reduce oil content by nearly 50% and preserve approximately 90% of trans a-carotene and 86% of trans b-carotene. This process also allows for the fruits and vegetable color to be preserved, which was reflected by good correlations between a* and trans b-carotene content, b* and trans a-carotene content, and hue and total carotenoid content. Using the Vacuum Frying Machine a series of products like natural fruit & vegetable crispy chip, convenient cooked food, meat, marine products, nuts and medicinal herbs can be produced.
Features
·Maintains the original color, flavor and nutrition of fruits & vegetables
·Crispness, no grease
·Having a good structure for quick rehydration
·Free preservatives, artificial color and flavor
·Convenient food, long shelf life (twelve months)
Raw Materials
Most of fruit and vegetables which are easy to be obtained and have attractive color, special flavor, more nutrition and low cost are much preferred to produce the crisp chips and also raw materials which can't be processed by traditional frying method, as pineapple, strawberry, cucumber etc. Raw materials used in common are as followed
·Fruits: Apple, Pear, Persimmon, Banana, Pineapple, Peach, Mango, Strawberry, Chinese gooseberry, Carambola (star fruit), Muskmelon etc
·Vegetables: Onion, Carrot, Sweet potato, Potato, Pumpkin, Okra, Balsam pear, Taro, Lotus root, Kidney bean, Mushroom, Cucumber, etc
·Nuts: Peanut, Almond, Pea, Walnut, cashew nut etc
·Aquatic products: Fish, Shrimp, Shellfish, etc
·Others: Bean Product, meat, Chinese herbal medicine, etc
Operating Principles
·GAS fuel, boiler or electric heat are used to heat the cooking oil
·Raw material is fed into the baskets (a basket is 1/3 or 1/4 of drum)
·Open hatch of cooking chamber then set baskets in platform
·That time baskets lift into above heater cooking oil (no contact in cooking oil) .When vacuum is about 720- 760 mm Hg and Temperature enough the baskets are dipped in hot cooking oil
·Baskets will lift above heater cooking oil when setting time is enough
·The vacuum is automatically relaxed and then hatch will open
·Worker will take baskets then transfer to a centrifuge to make it dry cooking oil
·The products can then be transferred to packing room
harga mesin vacuum frying kapasitas 1.5 kg
A vacuum process, during the production stage, removes all the air and binds the particles tightly together, resulting in a non-porous, bacteria resistant surface.
2020年2月24日星期一
2020年2月8日星期六
frying snack food machine
Brief introduction
3D Snacks Extruding Line is for pellet production by double screw extruder.
This line mainly uses Wheat Flour,Salt, Sugar, Edible Oil and Turmeric etc as raw material .
After extruding, shaping, drying, frying and flavoring process, it will produce healthy and crunchy snacks.
By changing the moulds, 3D snacks can make different shapes such as shell shape, spiral, square tube, round tube triangle, hexagon, heart, Christmas trees, diamond, stars, wheels, cones, animals, etc.
First, the materials are mixed, extruded and cut into different shapes.Then after frying, it will become fragrant and crispy snacks.
This snacks pellets line is reasonable design, continuous production, greater flexibility, precision thermo-mechanical parameter control and automation options to produce consistent and innovative products.
Machine material
All the machines are made by Stainless steel 201.We can produce in your requirement.
Voltage
Chinese Input Voltage is 380V/ 50Hz /3, If it is different from yours , we will adjust it .
How does a snack pellet production line work ?
Technical process:
Mixing of raw materials----extruding-----pressing and cutting----frying----flavoring---packing
Wheat flour and liquids are introduced into a batch mixer according to the recipe for the end product and the dough is then conveyed continuously and uniformly to the heart of the extruder where it is cooked, formed and cut to extrude a homogeneous and controlled product under pressure. This extruder integrates cooking, forming and cutting process together. Wet pellets are then sent to a frying line where the product is smoothly fried.
Machine used in this line:
Mixer---to mix the raw materials with high evenness. It can add water and other materials when mixing.
Double screw extruder---to extrude the materials.
Pressing machine and Cutter---to press and cut the extruded materials into needed shape by changing the moulds on the roller.
Fryer---continuous fryer or batch fryer to fry the materials.
Flavor machine--double roller flavor machine or single roller flavor machine
snack pellet process lines key advantages:
Versatility to process any type of starch-based raw material
Efficient control of melt flow and melt temperature resulting in consistent regularity in pellet dimensions
Quick start up and shut down
Easy changes in recipes and new product shapes
Automation features including recipe management, automatic start up and shut down, temperature regulation control for every module, real time trending display for each process parameter
Drastically reduced space requirement
Scalable output, ranging from 150 up to 800 kg/h of dried pellets
Reduced cleaning times.
•We can use double screw extruder to produce the 3d snacks by changing the structure of the screw.
•Also can use double screw extruder and single screw extruder together to get the 3d snacks.
•Another choice is by adding preconditioner for the double screw extruder to get the needed 3d snacks.
•The flow chart is very flexible. We can equip the machines based on your specific requirements.
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3D pellet snacks are made from potato starch, corn and wheat flour or mixtures of these and other ingredients. Some favorite snacks of this type you may be familiar with are prawn crackers, and different shaped snacks such as hoops, sticks, noughts and crosses, monster shapes, and even chicken drum sticks and heart shaped snacks. These snacks are produced as stable semi-manufactured pellets which later can then be lightly fried in vegetable oil or hot air to expand them, before flavoring and packing.
This fried 2d 3d snack pellets production line adopts wheat flour, corn starch, potato starch, whole potato flour as raw material. Through screw extruding, it shapes up various types of snack pellets, by drying, frying and flavoring, it makes puffed leisure snacks with crispy taste, smooth surface and lifelike shape. With our unit screw combination technology and precise control in production process, you will have a various materials choice to make higher quality and more types snacks.
This line adopts wheat flour, corn starch, potato starch, whole potato flour as raw material. Through screw extruding, it shapes up various types of snack pellets, by drying, frying and flavoring, it makes puffed leisure snacks with crispy taste, smooth surface and lifelike shape. With our unit screw combination technology and precise control in production process, you will have a various materials choice to make higher quality and more types snacks.
Production Line Components
1) Flour Mixing Machine
Function: This machine is used to mix the raw material.
Technical Parameter:
Power: 5.5kw
Capacity: 500kg/h
Dimension: 1160x750x1090mm
Quantity: 1pc
2) Spiral Conveyor
Function: This machine is used to elevate the mixed raw material to the extruder.
Total stainless steel.
Technical Parameter:
Size:1600*300*2300mm
Power: 0.75kw
Weight:300kg
Quantity: 1pc
3) CY 75-II Twin screw extruder Includes one set of dies
Function:This machine is used to extrude mixed raw material to various shape of snacks.
Features:
Advanced European technology
PLC touch screen control system
Flexible screw combination.
Material of screw: 38CrMoAl
Automatic cooling system
Technical Parameter:
Total Power: 89.62KW
Diameter of screw: φ72mm
Dimension: 5200x1100x2200mm
Quantity: 1pc
4) Pre - conditioner
Function: This machine is used to pre-cook the raw material before going to the extruder.
Technical Parameter:
Install Power: 6.46HP
Steam Inlet: 4pcs
Auxiliary Inlet: 4pcs
Speed Mode: VVVF
Steam consumption:
100kg/h
Dimension: 2636x650x1350mm(not including support platform and stairs. Support platform and stairs made according to client’s need)
Quantity: 1pc
5) Water injector machine
Function: This machine is used to inject water into the pre-conditioner or extruder. If the water inside the raw material is not enough, it is easy to add some by this machine.
Technical Parameter:
Power:2.2HP
Dimension: 1050×760×1640mm
Quantity: 1pc
6) Water Tower
Function: This machine used together with the extruder and provide the cooling water for the extruder.
Technical Parameter:
Power: 0.67kw
Diameter of inlet pipe: 40mm
Diameter of outlet pipe: 40mm
Dimension: 900×900×1850mm
Quantity: 1pc
7) Pattern Machine
Function: This machine includes two sets holes pressing rollers. It is used to make the holes on the flour sheet.
Technical Parameter:
Power: 2.2KW
Dimension: 1200X800X1550mm
Quantity: 1pc
8) Compound Shaping Machine
Function: This machine is used to make the shape of 3D snacks pellet and cutting it separately.
It can make different shapes, such as triangle, oval, tennis pad, heart, etc by changing the shaping roller.
Technical Parameter:
Power: 2.2kw
Dimension: 800x800x1400mm
Quantity: 1pc
9) Separating Machine
Function: This machine consists of conveyor, single rotary roller and hot air system. It can be used to separate the 3D food during the rotary of the roller. It can also be used as the pre-drying machine.
Technical Parameter:
Install Power: 0.92KW
Dimension: 4200x800x1630mm
Weight: 200kg
Quantity: 1pc
10) Sieving Machine
Function: This machine used together after the separating machine. It has two layers. It can select the connected 3d pellet out during vibration selecting. The selected out snacks pellet can be send back to the separating machine again by manual
Technical Parameter:
Power: 0.2KW
11) Elevator
Function: This machine is used to elevate the food to the drying machine
Technical Parameter:
Power: 0.55KW
Quantity: 1pc
12) New Type European standard five layers low temperature gas type drying machine
Function: This machine is designed especially for drying the snacks pellet. It is the continuous drying process. It can dry the snacks pellet about 2 hours in the drying machine.
Features:
1. Outside electricity heating way. The heating device is out the drying machine. The hot temperature will go into the drying machine through the small holes in the radiating pipe. This way can avoid fire inside the drying machine.
2. The first 1-3 layers and last 4-5 layers are driven by two separate reducer. Every next layer is drying longer time than the above layer.
3. Teflon support under the net belt to avoid the belt fall down.
4. Heating device uses three way inlet, two sets of heater.
5. All-door open design, elegant, easy to use and maintenance.
6. Each layer network with segmented adjustable striker
plate. Easy adjustment, attractive appearance.
7. The oven installs two sets of upper tidal cover. Each row has tidal fans, quick and easy be ranked tide
8. Install waste pick up box. Easy to collect the waste during drying and easy to clean.
Technical Parameter:
Power: 10.49KW
Burner: 150000Kcal
Gas consumption: 10-15 cubic meter per hour
Net width: 1200mm
Dimension: 9435x3800x2743mm
Quantity: 1p
13)Closed Type Air blower with discharging device(This machine will be used for making 2d snacks pellet)
Function: This machine adopts closed design with the extruder, which can avoid the food from the extruder jumping out. Besides, avoid dust in. The discharging device will discharge the food into the vibration feeder correctly.
Technical Parameter:
Power: 1.1KW
Quantity: 1pc
14) Cooling spreader
(This machine used after elevator machine)
Function: This machine is used to cool the food from extruder and spread it evenly entrance the dryer.
Technical Parameter:
Power: 0.24KW
Dimension: 2.73x1.7x2.4m
Quantity: 1pc
15) Tube cutting machine
Function: This machine is used to cut the tube or rectangular shape snacks to certain length.
Technical Parameter:
Power: 2.25KW
Dimension: 2300X1300X680mm
Quantity: 1pc
16) Steam Generator
Function: This machine is used to provide the steam for the pre-conditioner.
Technical Parameter:
Steam production: 100kg/h
Power: 72KW
Dimension: 600x1100x1600mm
Weight: 240kg
Quantity: 1pc
snack seasoning coating machine
Octagonal Rotated Seasoning Machine is mainly used to season fried snack, puffed snacks, fried nuts, pet food , fish feed and so on.
chewing dog food processing line
Dog chewing food machine can make all kinds of dog chewing food, which is made of many kinds of different materials with scientific configuration and extrusion in the single screw extruder. This kind of product can be made into various shapes such as strip shape, stick shape, twisted stick shape, double colors and multi colors core filled snack. This kind of food not only provides nutrition to dogs, like protein, fat and vitamin but also satisfies the dog hobby, benefiting its strong teeth, cleaning mouth and teeth and preventing disease.
Raw materials:
Starch, wheat flour, food additives, corn flour, bone meal, fish meal
Process and follow chart
Mixer---Screw conveyor--- Single screw extruder---Cooling machine---Cutting machine--- Hoister---Drying oven
2020年2月7日星期五
Okra Vacuum Fryer Machine
Vacuum frying technology use for The Natural Fruit & Vegetable Crispy Chip, convenient cooked food, meat, marine products, cake, nuts and medicinal herbs.
Automatically control temperature, no overheat, no over pressure, ensure quality and safety.
vegetable vacuum fryer
Horizontal vacuum frying machine is available in market, but due to its low productivity and higher processing cost, it is not economical to use.
vacuum fried Vegetable Chips Production Line
Vacuum frying machine is a chips fryer machine with vacuum frying technology. This is a best option for fruits and vegetables crisps with low oil contents.
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