frying snack food machine

Brief introduction

3D Snacks Extruding Line is for pellet production by double screw extruder.

This line mainly uses Wheat Flour,Salt, Sugar, Edible Oil and Turmeric etc as raw material .

After extruding, shaping, drying, frying and flavoring process, it will produce healthy and crunchy snacks.

By changing the moulds, 3D snacks can make different shapes such as shell shape, spiral, square tube, round tube triangle, hexagon, heart, Christmas trees, diamond, stars, wheels, cones, animals, etc.

First, the materials are mixed, extruded and cut into different shapes.Then after frying, it will become fragrant and crispy snacks.

This  snacks pellets line is reasonable design, continuous production, greater flexibility, precision thermo-mechanical parameter control and automation options to produce consistent and innovative products. 


Machine material

All the machines are made by Stainless steel 201.We can produce in your requirement.

Voltage

Chinese Input Voltage is 380V/ 50Hz /3, If it is different from yours , we will adjust it .

How does a snack pellet production line work ?

Technical process:

Mixing of raw materials----extruding-----pressing and cutting----frying----flavoring---packing

Wheat flour and liquids are introduced into a batch mixer according to the recipe for the end product and the dough is then conveyed continuously and uniformly to the heart of the extruder where it is cooked, formed and cut to extrude a homogeneous and controlled product under pressure. This extruder integrates cooking, forming and cutting process together. Wet pellets are then sent to a frying line where the product is smoothly fried.

Machine used in this line:

Mixer---to mix the raw materials with high evenness. It can add water and other materials when mixing.

Double screw extruder---to extrude the materials.

Pressing machine and Cutter---to press and cut the extruded materials into needed shape by changing the moulds on the roller.

Fryer---continuous fryer or batch fryer to fry the materials.

Flavor machine--double roller flavor machine or single roller flavor machine

snack pellet process lines key advantages:

Versatility to process any type of starch-based raw material

Efficient control of melt flow and melt temperature resulting in consistent regularity in pellet dimensions

Quick start up and shut down

Easy changes in recipes and new product shapes

Automation features including recipe management, automatic start up and shut down, temperature regulation control for every module, real time trending display for each process parameter

Drastically reduced space requirement

Scalable output, ranging from 150 up to 800 kg/h of dried pellets

Reduced cleaning times.

•We can use double screw extruder to produce the 3d snacks by changing the structure of the screw.

•Also can use double screw extruder and single screw extruder together to get the 3d snacks.

•Another choice is by adding preconditioner for the double screw extruder to get the needed 3d snacks.

•The flow chart is very flexible. We can equip the machines based on your specific requirements.

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3D pellet snacks are made from potato starch, corn and wheat flour or mixtures of these and other ingredients. Some favorite snacks of this type you may be familiar with are prawn crackers, and different shaped snacks such as hoops, sticks, noughts and crosses, monster shapes, and even chicken drum sticks and heart shaped snacks. These snacks are produced as stable semi-manufactured pellets which later can then be lightly fried in vegetable oil or hot air to expand them, before flavoring and packing.

This fried 2d 3d snack pellets production line adopts wheat flour, corn starch, potato starch, whole potato flour as raw material. Through screw extruding, it shapes up various types of snack pellets, by drying, frying and flavoring, it makes puffed leisure snacks with crispy taste, smooth surface and lifelike shape. With our unit screw combination technology and precise control in production process, you will have a various materials choice to make higher quality and more types snacks.

This line adopts wheat flour, corn starch, potato starch, whole potato flour as raw material. Through screw extruding, it shapes up various types of snack pellets, by drying, frying and flavoring, it makes puffed leisure snacks with crispy taste, smooth surface and lifelike shape. With our unit screw combination technology and precise control in production process, you will have a various materials choice to make higher quality and more types snacks.

Production Line Components

1) Flour Mixing Machine

Function: This machine is used to mix the raw material.

Technical Parameter:

Power: 5.5kw

Capacity: 500kg/h

Dimension: 1160x750x1090mm

Quantity: 1pc

2) Spiral Conveyor

Function: This machine is used to elevate the mixed raw material to the extruder.

Total stainless steel.

Technical Parameter:

Size:1600*300*2300mm

Power: 0.75kw

Weight:300kg

Quantity: 1pc

 3) CY 75-II Twin screw extruder Includes one set of dies

Function:This machine is used to extrude mixed raw material to various shape of snacks.

Features:

Advanced European technology

PLC touch screen control system

Flexible screw combination.

Material of screw: 38CrMoAl

Automatic cooling system

Technical Parameter:

Total Power: 89.62KW

Diameter of screw: φ72mm

Dimension: 5200x1100x2200mm

Quantity: 1pc

4) Pre - conditioner

Function: This machine is used to pre-cook the raw material before going to the extruder.

Technical Parameter:

Install Power: 6.46HP

Steam Inlet: 4pcs

Auxiliary Inlet: 4pcs

Speed Mode: VVVF

Steam consumption:

100kg/h

Dimension: 2636x650x1350mm(not including support platform and stairs. Support platform and stairs made according to client’s need)

Quantity: 1pc

  5) Water injector machine

Function: This machine is used to inject water into the pre-conditioner or extruder. If the water inside the raw material is not enough, it is easy to add some by this machine.

Technical Parameter:

Power:2.2HP

Dimension: 1050×760×1640mm

Quantity: 1pc

 6) Water Tower  

Function: This machine used together with the extruder and provide the cooling water for the extruder.

Technical Parameter:

Power: 0.67kw

Diameter of inlet pipe: 40mm

Diameter of outlet pipe: 40mm

Dimension: 900×900×1850mm

Quantity: 1pc

7) Pattern Machine

Function: This machine includes two sets holes pressing rollers. It is used to make the holes on the flour sheet.

Technical Parameter:

Power: 2.2KW

Dimension: 1200X800X1550mm

Quantity: 1pc

  8) Compound Shaping Machine

Function: This machine is used to make the shape of 3D snacks pellet and cutting it separately.

It can make different shapes, such as triangle, oval, tennis pad, heart, etc by changing the shaping roller.

Technical Parameter:

Power: 2.2kw

Dimension: 800x800x1400mm

Quantity: 1pc

9) Separating Machine

Function: This machine consists of conveyor, single rotary roller and hot air system. It can be used to separate the 3D food during the rotary of the roller. It can also be used as the pre-drying machine.

Technical Parameter:

Install Power: 0.92KW

Dimension: 4200x800x1630mm

Weight: 200kg

Quantity: 1pc

10) Sieving Machine

Function: This machine used together after the separating machine. It has two layers. It can select the connected 3d pellet out during vibration selecting. The selected out snacks pellet can be send back to the separating machine again by manual

Technical Parameter:

Power: 0.2KW

11) Elevator

Function: This machine is used to elevate the food to the drying machine

Technical Parameter:

Power: 0.55KW

Quantity: 1pc

12)  New Type European standard five layers low temperature gas type drying machine

Function: This machine is designed especially for drying the snacks pellet. It is the continuous drying process. It can dry the snacks pellet about 2 hours in the drying machine.

Features:

1. Outside electricity heating way. The heating device is out the drying machine. The hot temperature will go into the drying machine through the small holes in the radiating pipe. This way can avoid fire inside the drying machine.

2. The first 1-3 layers and last 4-5 layers are driven by two separate reducer. Every next layer is drying longer time than the above layer.

3. Teflon support under the net belt to avoid the belt fall down.

4. Heating device uses three way inlet, two sets of heater.

5. All-door open design, elegant, easy to use and maintenance.

6. Each layer network with segmented adjustable striker

plate. Easy adjustment, attractive appearance.

7. The oven installs two sets of upper tidal cover. Each row has tidal fans, quick and easy be ranked tide

8. Install waste pick up box. Easy to collect the waste during drying and easy to clean.

Technical Parameter:

Power: 10.49KW

Burner: 150000Kcal

Gas consumption: 10-15 cubic meter per hour

Net width: 1200mm

Dimension: 9435x3800x2743mm

Quantity: 1p

13)Closed Type Air blower with discharging device(This machine will be used for making 2d snacks pellet)

Function: This machine adopts closed design with the extruder, which can avoid the food from the extruder jumping out. Besides, avoid dust in. The discharging device will discharge the food into the vibration feeder correctly.

Technical Parameter:

Power: 1.1KW

Quantity: 1pc

14) Cooling spreader

(This machine used after elevator machine)

Function: This machine is used to cool the food from extruder and spread it evenly entrance the dryer.

Technical Parameter:

Power: 0.24KW

Dimension: 2.73x1.7x2.4m

Quantity: 1pc

15)  Tube cutting machine

Function: This machine is used to cut the tube or rectangular shape snacks to certain length.

Technical Parameter:

Power: 2.25KW

Dimension: 2300X1300X680mm

Quantity: 1pc

16) Steam Generator

Function: This machine is used to provide the steam for the pre-conditioner.

Technical Parameter:

Steam production: 100kg/h

Power: 72KW

Dimension: 600x1100x1600mm

Weight: 240kg

Quantity: 1pc